SikaScreed® HardTop-65
Cementitious rapid and high strength flowable floor levelling screed
SikaScreed® HardTop-65 is a cementitious, 1-part, rapid and high strength, flowable, floor levelling screed and repair mortar for industrial floors. It is suitable as a smooth finished wearing layer or a base layer for Sikafloor® resin-based screeds and coatings.
- Thickness 8–100 mm
- Rapid hardening screed and repair mortar (~40 N/mm² 24 hours)
- Can be pumped and easily applied
- Long surface finishing window ( > 60 minutes)
- High mechanical and abrasion resistance
- Contains fibres to control shrinkage and cracking
- Final trafficable screed wearing layer
- Low maintenance
- Possible to use specific resin-based trowelling primer during application
- May be covered or overlaid with Epoxy, PU or Hybrid flooring systems after 18 hours
- Exterior use, when overcoated with a dense topcoat
Usage
Cementitious industrial screed for:- Medium - heavy wear
- Rapid repair and levelling of large areas
- As a bonded, unbonded or floating screed wearing layer
- Bonded, unbonded and floating screed base layer for resin top coats
Advantages
- Thickness 8–100 mm
- Rapid hardening screed and repair mortar (~40 N/mm² 24 hours)
- Can be pumped and easily applied
- Long surface finishing window ( > 60 minutes)
- High mechanical and abrasion resistance
- Contains fibres to control shrinkage and cracking
- Final trafficable screed wearing layer
- Low maintenance
- Possible to use specific resin-based trowelling primer during application
- May be covered or overlaid with Epoxy, PU or Hybrid flooring systems after 18 hours
- Exterior use, when overcoated with a dense topcoat
Packaging
25 kg and 1000 kg bags
Refer to current price list for packaging variations.
Colour
Smooth, grey finish
Product Details
ENVIRONMENTAL INFORMATION
- VOC emission classification GEV-Emicode EC1PLUS, licence number 11162/24.02.97
APPROVALS / STANDARDS
- CE Marking and Declaration of Performance to EN 13813 - Resin screed material for internal use in buildings.
- CE Marking and Declaration of Performance to EN 1504-3 - Concrete repair product for structural repair.
Product Declaration
EN 13813: Class CT-C65-F7-A6
Complies with the general requirements of EN 1504-3: Class R4: Method 3.1, 4.4 7.1* and 7.2*
* Principle 7: provided that the repair system includes a surface protection system with proven protection against carbonation or is a PC mortar.
Chemical Base
Special cement binder with fibres and hard aggregates
Shelf Life
9 months from date of production
Storage Conditions
Product must be stored in original, unopened and undamaged packaging in dry conditions at temperatures between +5 °C and +30 °C. Always refer to packaging.
Maximum Grain Size
Dmax: 3,2 mm
Bulk Density
~1,50 kg/L
System Structure
Bonding bridge
- SikaScreed®-20 EBB (on dry or matt damp substrates)
Screed
- SikaScreed® HardTop-65
Refer to the following system data sheet:
- Sikafloor® HardTop CM-65 Rapid
Abrasion Resistance
Class | Value |
A6 Böhme | ≤ 6 cm3 / 50 cm2 |
12 % water addition performed on a power floated surface
Compressive Strength
Time | Temperature | Water Content | Value |
24 hours | +20 °C | 12 % | ~45 N/mm2 |
24 hours | +20 °C | 15 % | ~40 N/mm2 |
Time | Temperature | Water Content | Value |
28 days | +20 °C | 12 % | ≥ 70 N/mm2 |
28 days | +20 °C | 15 % | ≥ 60 N/mm2 |
Flexural Strength
Time | Temperature | Water content | Value |
24 hours | +20 °C | 12 % 15 % | ~5 N/mm2 |
28 days | +20 °C | 12 % 15 % | ≥ 7 N/mm2 |
Tensile adhesion strength
Time | Temperature | Water content | Value |
28 days | +20 °C | 12 % 15 % | ≥ 2,0 N/mm2 |
Value in combination with bonding bridge: SikaScreed®-20 EBB
Coefficient of Thermal Expansion
α23/60 ≈ 5 × 10-6 1/K | (EN 1770) |
Reaction to Fire
A1fl
Application
Mixing Ratio
~3,0–3,75 L of water for 25 kg of powder
Layer Thickness
8–100 mm
Minimum thickness guidelines:
Bonded screed and repairs | 8 mm |
Unbonded screed and repairs | 40 mm |
Floating screed | 40 mm* |
* Loading / use of the floor and the presence of underfloor heating will determine the thickness of the screed. Minimum thickness indicated is for unheated and lightly loaded floors. Also refer to the Sika Method Statement SikaScreed® HardTop- range.
Product Temperature
+10 °C min. / +25 °C max. (fresh mortar)
Ambient Air Temperature
+10 °C min. / +30 °C max.
Substrate Temperature
+10 °C min. / +30 °C max.
Pot Life
~30 min. (± 5 min) at +20 °C
Waiting Time / Overcoating
Start surface finishing/smoothing ~90 minutes after application. Finishing time is comparable to concrete finishing. After surface finishing/smoothing, the specific system resin-based flooring primer may be applied. Also refer to System Data Sheet Sikafloor® HardTop CM-65 Rapid. If a resin build-up is not required, a polythene sheet must be used as protective covering.
Times are approximate and measured at +20 °C and > 50 % r.h. Application times will be affected by changing substrate and ambient conditions, layer thickness and water content.
Applied Product Ready for Use
~18 hours (without coating or impregnation application). Time is approximate and measured at +20 °C and > 50 % r.h. Time will be affected by changing substrate and ambient conditions, layer thickness and water content.
Consumption
~2,0 kg/m2 per mm. This figure is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level or wastage etc.
EQUIPMENT
Select the most appropriate equipment required for the project:
SUBSTRATE PREPARATION
- Abrasive blast cleaning or planing / scarifying equipment
MIXING
Small - medium volumes
- Mixing containers
- Weighing scales
- Water containers
- Water measuring container
- Electric single or double paddle mixer (<500 rpm) with spiral paddle
- Forced action mixer or rotating pan, paddle or trough type
Free fall mixers must not be used
Large volumes
- Weighing scales
- Water containers
- Water measuring container
- Forced action mixer or rotating pan, paddle or trough type.
- Continuous mortar mixer and integral delivery pump with associated hoses i.e. inoCOMB Cabrio 0,2
Free fall mixers must not be used
APPLICATION
- Mixed material carriers/carts (wheel barrows)
- Spreading equipment
- Height levelling equipment
- Dabble bar
SURFACE FINISHING
- Hand trowels
- Walk behind power trowels ( disc and blade types)
- Finishing brooms
CURING
- Polyethylene sheeting
- Specific rapid coating
MIXING
Small - medium volumes
Pour the minimum recommended clean water quantity into a suitable mixing container. While stirring slowly with electric paddle mixer, add the powder to the water and mix thoroughly for at least for 3 minutes adding additional water if necessary, to the maximum specified amount and adjust to the required consistency to achieve a smooth consistent mix. The consistency must be checked after every mix.
Large volumes
Pour the minimum recommended clean water quantity into the forced action mixer / rotating pan or continuous mortar mixer and integral delivery pump. Add the powder to the water and mix thoroughly for at least for 3 minutes to achieve a smooth consistent mix. The consistency must be checked regularly and included in a jobsite quality control plan. Compare mixing consistency with drill and mixing paddle technique.
Pumping
When using a mortar pump with appropriate equipment (Inotec - InoCOMB). Set up the equipment to achieve a smooth consistent mix. Control the water dosage to achieve the required consistency. Compare mixing consistency with drill and mixing paddle technique.
APPLICATION
Strictly follow installation procedures as defined in method statements, application manuals and working instructions which must always be adjusted to the actual site conditions.
Prior to application, confirm substrate moisture content, relative air humidity, dew point, substrate, air and product temperatures.
BONDED SCREEDS
Bonding bridge
SikaScreed®-20 EBB: To the prepared dry or matt damp substrate without any standing water. Apply SikaScreed® HardTop-65 ‘wet on wet’ within 30 minutes of mixing (+20 °C). Also refer to SikaScreed®-20 EBB Product Data Sheet.
Note: If the SikaScreed®-20 EBB bonding bridge has dried, it must be removed mechanically and replaced before application of SikaScreed® HardTop-65.
Bonded, unbonded and floating Screeds
Pour mixed SikaScreed® HardTop-65 onto prepared substrate and apply evenly to the required thickness using appropriate spreading equipment.
Level surface with screed bar /straight edge
Surface finishing
The finishing must be carried out using finishing tools to the required surface texture.
To obtain optimum surface strength, finish SikaScreed® HardTop-65 with suitable equipment such as trowels or walk-behind power floats. Do not use heavy ride-on trowelling machines.
Start finishing / smoothing: | 1,5 -3 hours after laying | +20 °C |
Finishing time: | comparable to concrete |
It is possible to float the surface several times up to a very smooth surface to achieve high abrasion resistance values. For this requirement, initial finishing process must be carried out using a disc power float. Extended surface smoothing must then be completed using a walk behind helicopter / blade type power float.
Small areas which are difficult to access and where optimum surface strength is not required, use hand trowels.
Apply Sikafloor®- 140 W Trowelling Primer between screed layers if additional layers are required. Refer to the System Data Sheet: Sikafloor® HardTop CM-65 Rapid.
Curing
Curing must start after the last finishing operation using polyethylene sheeting or the application of a suitable system primer. Refer to appropriate System Data Sheet.
Curing with polyethylene sheeting must be maintained for at least 18 hours. At temperatures between +10 °C and +15 °C (substrate and air) the screed must be cured with polyethylene sheeting for at least 24 hours. The ambient and subfloor temperature during application and setting (48 hours) of the SikaScreed® HardTop-65 must be always ≥ 10°C.
CLEANING OF TOOLS
Clean all tools and application equipment with water immediately after use. Hardened material can only be removed mechanically.