Sikagard®-5500
Sikagard®-5500 is a one-part, water-based, elastic protective coating for concrete. It has very high static and dynamic crack-bridging abilities that work over a wide temperature range.
- Water-based
- Applied by brush, roller, or airless spray
- One-part ready to use
- Very low VOC emissions
- Very good crack-bridging ability even at low temperatures (-20 °C)
- Very good adhesion to concrete
- High diffusion resistance against CO2 reducing the rate of carbonation
- Good water vapour permeability
- Time saving: lower consumption for higher performance
- Good freeze-thaw and de-icing salt resistance
- Very good resistance against weathering and ageing
- Variable consumption to suit performance requirements
- Available in many colours
- Good opacity (covering power)
- Reduced algae and fungi growth
- Easy to clean and maintain
Usage
Sikagard®-5500 is used as a decorative coating for:- New concrete or reinforced concrete structures (normal, lightweight or fibre-reinforced)
- Increasing the service life of all types of concrete structures and elements subject to cracking or cyclic movement such as buildings, bridges, car parks, silos, chimney or retaining walls
- Reducing the deterioration of concrete by strongly reducing chloride and CO2 intake
- Assisting with controlling the corrosion of any embedded steel reinforcement by reducing the moisture intake
- Concrete repair refurbishment works over Sika® pore filling or levelling mortars
- Overcoating existing firmly bonded coatings
- Protection against ingress (Principle 1, method 1.3 of EN 1504-9)
- Moisture control (Principle 2, method 2.3 of EN 1504-9)
- Increasing the resistivity (Principle 8, method 8.3 of EN 1504-9)
- Do not use as a permanent waterproof layer.
- Do not use on horizontal surfaces where the ponding of water can occur.
Advantages
- Water-based
- Applied by brush, roller, or airless spray
- One-part ready to use
- Very low VOC emissions
- Very good crack-bridging ability even at low temperatures (-20 °C)
- Very good adhesion to concrete
- High diffusion resistance against CO2 reducing the rate of carbonation
- Good water vapour permeability
- Time saving: lower consumption for higher performance
- Good freeze-thaw and de-icing salt resistance
- Very good resistance against weathering and ageing
- Variable consumption to suit performance requirements
- Available in many colours
- Good opacity (covering power)
- Reduced algae and fungi growth
- Easy to clean and maintain
Packaging
One Part Container | 15 L container (20.6 kg) |
Refer to the current price list for available packaging variations.
Colour
Colour | Available in various colours |
Refer to the current price list for the colour range.
Applied colours selected from colour charts will be approximate.
For colour matching apply colour sample and confirm selected colour under real lighting, environmental and substrate conditions.
When the Product is exposed to direct prolonged sunlight, there may be some discolouration and colour variation. Darker colours are more likely to be affected than lighter shades.
Product Details
ENVIRONMENTAL INFORMATION
-
Contributes towards satisfying Materials and Resources (MR) Credit: Building product disclosure and optimization — Environmental Product Declarations under LEED® v4 — 1 point
-
Contributes towards satisfying Materials and Resources (MR) Credit: Building Product Disclosure and Optimization — Material Ingredients under LEED® v4 — 1 point
-
Environmental Product Declaration (EPD) in accordance with EN 15804. EPD independently verified by Institut für Bauen und Umwelt e.V. (IBU)
APPROVALS / STANDARDS
CE marking and declaration of performance based on EN 1504-2:2004 Products and systems for the protection and repair of concrete structures — Surface protection systems for concrete — Coating
Anti algae growth EN 15458, Tecnalia, Report No. 099267-a-2
Anti Fugi growth EN 15457, Tecnalia, Report No. 099267-a-1 (M2)
Determination of carbon dioxide permeability EN 1062-6, Applus, No. 22/32303680
Reaction to fire classification EN 13501-1, APPLUS, No.22/32301155-2
Measurement of bond strength by pull-off EN 1542, Sikagard-5500 over CarboDur and SikaWrap
Permeability, adhesion, crack bridging tests EN 1504-2, APPLUS, No.21/32306914
Chemical Base
Acrylate dispersion - 100 % derived from renewable feedstock
Storage Conditions
The product must be stored in original, unopened and undamaged sealed packaging in cool and dry conditions, protect from direct sun light and frost. Always refer to packaging.
Refer to the current Safety Data Sheet for information on safe handling and storage.
Density
1.37 kg/l | (EN ISO 2811-1) |
Viscosity
9400 MPa·s sP7,4; 200 rpm; 23 °C | (EN ISO 3219) |
Solid content by mass
67.7 % | (EN ISO 3251) |
Solid content by volume
55.5 % | (EN ISO 3251) |
Tensile adhesion strength
≥ 1.5 N/mm² | (EN 1542) |
Crack Bridging Ability
Static crack-bridging (EN 1062-7:2004. Method A):
Consumption | Crack width at failure | Classification |
2 × 300 g/m2 | 4700 μm | A5 (-20 °C) |
2 × 500 g/m2 | 7300 μm | A5 ( -20 °C) |
2 × 600 g/m2 | 9300 μm | A5 (-20 °C) |
Dynamic crack bridging (EN 1062-7:2004. Method B):
Consumption | Classification |
2 × 300 g/m2 | B2 (-20 °C) |
2 × 500 g/m2 | B3.1 (-20 °C) |
2 × 600 g/m2 | B4.1 (-20 °C) |
All testing was carried out using Sikagard®-552 W Aquaprimer as a primer.
Reaction to Fire
Class B-s1, d0 | (EN 13501-1) |
Freeze Thaw De-Icing Salt Resistance
≥ 1.5 N/mm² | (EN 13687-1) |
Resistance to Weathering
Cycles of 4 h UV-B radiation (60 °C) + 4 h condensation (50 °C). After 2000 hours samples show no blistering, no cracking and no flaking. | (NF T30-049) |
Permeability to Water Vapour
Consumption | 2 × 500 g/m² |
Dry film thickness | d = 370 µm |
Equivalent air layer thickness | sd H2O = 0.37 m |
Diffusion coefficient H2O | µH2O = 800 |
Requirements for breathability | ≤ 5 m |
Capillary Absorption
w = 0.01 kg·m-2·h-0.5 | (EN 1062-3) |
Lap Shear Strength
Consumption | 2 × 300 g/m2 |
Dry film thickness | d = 270 µm |
Equivalent air layer thickness | sd CO2 = 66 m |
Diffusion coefficient CO2 | µCO2 = 200 000 |
Requirements for CO2 protection | > 50 m |
Application
Layer Thickness
Minimum required dry film thickness to achieve the required characteristics (CO2 equivalent air thickness of 50 m) ≈ 210 μm.
Product Temperature
Maximum | + 35 °C |
Minimum | + 8 °C |
Ambient Air Temperature
Maximum | + 35 °C |
Minimum | + 8 °C |
Relative Air Humidity
Minimum | < 80 % |
Dew Point
Substrate and ambient temperature must be at least 3 °C above dew point.
Waiting Time / Overcoating
Waiting time between coats at +20 °C substrate temperature:
Previous coating | Next coating | Minimum waiting time |
Sikagard®-552 W Aquaprimer | Sikagard®-5500 | 5 hours |
Sikagard®-551 S Elastic Primer | Sikagard®-5500 | 18 hours |
300 g/m2 of Sikagard®-5500 | Sikagard®-5500 | 8 hours |
500 g/m2 of Sikagard®-5500 | Sikagard®-5500 | 12 hours |
When the application is over existing coatings, the waiting time for both primers is doubled.
Maintenance coats of Sikagard®-5500 can be applied without priming if the existing coat has been thoroughly cleaned.
Note: Times are approximate and will be affected by changing ambient conditions, particularly temperature and relative humidity.
Applied Product Ready for Use
Full cure, at +20 °C | 7 days |
Consumption
Layer | Product | Per coat |
Standard primer | Sikagard®-552 W Aquaprimer | 0.1–0.15 kg/m2 |
Alternative primer | Sikagard®-551 S Elastic Primer | 0.1–0.15 kg/m2 |
Coating | Sikagard®-5500 | 2 × 0.3–0.6 kg/m2 per coat |
Note: Consumption data is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level, wastage or any other variations. Apply the Product to a test area to calculate the exact consumption for the specific substrate conditions and proposed application equipment.
SUBSTRATE QUALITY
EXPOSED CONCRETE WITHOUT EXISTING COATING
Preconditions
New concrete is at least 28 days old.
The substrate is clean, dry and free of all contaminants such as dirt, oil, grease, surface treatments and loose friable material which can reduce the adhesion of the coating.
- Prepare the substrate mechanically using suitable equipment such as abrasive blast cleaning or high pressure water jetting to achieve a textured surface profile suitable for the Product thickness and required coating adhesion values.
- Fill all surface defects, blowholes, cavities and pores using a pore filler (such as Sika MonoTop®-3020, SikaEmaco® N 5100 FC or Sikagard®-545 W Elastofill) to provide a defect free surface.
- Leave the pore filler to cure for the appropriate time before the application of the primer coat. Refer to the individual product datasheet for further information.
EXPOSED CONCRETE WITH EXISTING COATING
- Test existing coatings to confirm their adhesion to the substrate and their compatibility.
As guidance, in the absence of any national standards or regulations, adhesion test average ≥ 0.8 N/mm2 with no single value below 0.5 N/mm2.
INADEQUATE ADHESION
- Completely remove existing coatings using suitable equipment and prepare the substrate as described in 'Exposed concrete without existing coating'.
ADEQUATE ADHESION
- Thoroughly clean the existing fully bonded coating surfaces of all contaminants using suitable equipment such as steam cleaning or high pressure water jetting.
- For a waterborne existing coating, use Sikagard®-552 W Aquaprimer as a primer.
- For a solvent-based existing coating, use Sikagard®-551 S Elastic Primer as a primer.
- If coating type is unknown, carry out compatibility and adhesion testing to determine which primer is most suitable.
IMPORTANT Wait at least 2 weeks before conducting the adhesion test. The adhesion test average must be ≥ 0.8 N/mm2 with no single value below 0.5 N/mm2
For more information refer to the .
APPLICATION
IMPORTANT
Strictly follow installation procedures
Strictly follow installation procedures as defined in Method Statements, application manuals and working instructions which must always be adjusted to the actual site conditions.
IMPORTANT
Reduced product performance due to adverse climate conditions
Climate conditions during application and curing of the Product can affect the final performance achieved.
- Do not apply the Product if rain is expected.
- Allow enough time for the substrate to dry after rain or other inclement weather conditions.
- Application during temperatures below the stated application temperatures may reduce adhesion values.
IMPORTANT
Damage due to permanent water contact
The Product is resistant to wet weather conditions but not suitable for permanent water contact.
- Do not use the Product for applications with permanent water contact or immersion.
- Do not use the Product for horizontal surfaces where water can pond.
Areas with low UV exposure
Note: The coating is a UV-curing acrylic dispersion. If applied in areas with low UV exposure, there is an increased risk of dirt pickup on the surface.
Shorter maintenance coating intervals for dark colour shades
Note: Dark colour shades, especially black, dark red and blue, may fade quicker than brighter colour shades. This effect is purely aesthetic and does not adversely influence the technical performance or durability of the Product. For aesthetic reasons, dark colour shades may require maintenance or refresher coatings at shorter intervals than usual.
PRIMER COAT
- Apply by brush or roller, 1 coat of the appropriate primer at the required consumption rate, to all the surfaces requiring the Sikagard®-5500 coating.
PROTECTIVE COATING
- Ensure the primer is thoroughly dry before over-coating to prevent the formation of bubbles and blisters, particularly in warmer weather.
- The Product is supplied ready for use. Before application, mix using a low speed electrical single paddle mixer or other suitable equipment until a homogeneous consistency and colour is reached (depending on quantity 1-2 minutes).
- Apply evenly by brush, roller or airless spray, 1-2 coats the Product to achieve the required total dry film thickness.
- During application, regularly monitor the wet film thickness and material consumption to ensure the correct layer thickness is achieved.
CLEANING OF TOOLS
Clean all tools and application equipment with water immediately after use. Hardened material can only be removed mechanically.